April 4, 2024
Research Components Faster with AI
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Starting a new hardware project can be overwhelming, but the completely overhauled Copilot simplifies the process by guiding you through component selection, spec verification. Just describe your goals and Copilot engages in a focused conversation to refine your requirements like a seasoned hardware engineer.
Ask me a structured set of questions (about 5 one at a time) to help brainstorm and outline the most important parts of a project including the critical technical requirements, including power, components, performance, constraints, Use case etc
Always provide multiple options where applicable, considering trade-offs in cost, efficiency, size, and performance. By the end of this process, I want:
1. A block diagram illustrating the system architecture.
2. A complete list of all components, including passives and active components.
Instead of wading through datasheets and Google searches, use Copilot to select appropriate parts for implementation, recommending main and alternative components that meet design requirements. Tip: You can use tool like @library to direct Copilot to search the part library, or @file to direct Copilot to use datasheet details in it’s responses.
@library List out 5 switching regulators that I can use for my project with a maximum output current of 2A. Include key parameters such as input voltage range, output voltage range, switching frequency, efficiency, and package type.
@file extract the following details from the datasheet of @U2
1. Key features
2. Functional Pin Description
- List each pin with its name, function, and relevant electrical characteristics.
3. From the Typical Application Circuit:
- List all components present along with their values in a table format.
- Describe explicitly how each pin is connected.
4. Any circuit-Specific Design Notes
Identify alternative components for @U4 with similar functionality, pin configurations, and electrical characteristics. Include key differences and trade-offs.
@file extract the absolute maximum ratings of @U1 including voltage, current, and thermal limits. Present the data in a clear table format.
@file Explain @U1 in detail, including its purpose, key functions, and common applications. Describe how it operates within a circuit and any notable characteristics. Also, explain the family or series this component belongs to, highlighting its variations, key differences, and typical use cases compared to other models in the series.
@file Extract the recommended operating conditions for @IC2. Retrieve key parameters such as supply voltage range, operating temperature range, input/output voltage levels, and other relevant conditions specified for optimal performance.
Compare LMR33630ADDAR and MP2451DJ-LF-Z in terms of efficiency, output ripple, load regulation, and thermal performance. Highlight key differences in topology, switching frequency, and suitability for a [specific application, e.g., battery-powered wearable]. Provide a recommendation based on [input voltage range, output voltage, current requirements.
Analyze all the parts in the project context and generate a consolidated parts table that optimizes component selection. Specifically, apply the following consolidation rule:
- Identify passive components (resistors, capacitors, inductors) with the same values but different MPNs (Manufacturer Part Numbers).
- Propose a single standardized MPN for each unique value, prioritizing parts with better availability, and popular supplier.
Present the table clearly. The table must strictly list and analyze all passive components in the project context. It must not use vague terms such as “etc.” or truncate the list in any way. The table should have the following headers (Original Part Category (e.g., Resistor, Capacitor, Inductor), Original Values/Specs (e.g., 10kΩ, 1μF, 100mH), Original MPNs (List all variants found in the project), Proposed Consolidated MPN (Recommended single part), Reason for Consolidation (e.g., same specs, better tolerance, reduced part diversity)
Copilot isn’t just here to answer questions—it can take direct action in your project, helping you place components, modify properties, and refine your design faster than ever. Instead of manually searching for parts or tweaking values one by one, you can ask Copilot to handle specific tasks, like adding a resistor with a defined value or updating a component’s footprint.
When Copilot detects an action it can execute, you’ll see an action button appear—click it to apply the change instantly. If you don’t see a button, try rephrasing your request or breaking it into smaller steps. While Copilot can’t yet generate an entire schematic at once, it’s great at guiding you through the process, handling tedious tasks, and keeping your workflow smooth.
I want the 555 timer to operate at a frequency of 1.5 kHz.
@library add the following components to the project:
- NE555 Timer IC
- 2-Pin Terminal Block Connector (for power input)
- Resistors:
- R1 = 10kΩ
- R2 = 100Ω
- R3 (Current-limiting resistor for output)
- Capacitors:
- C1 = 100nF (0.1µF)
- C2 = 0.1µF (Decoupling capacitor)
- Diode: 1N4148
- LED
- Ground connection
@library add the following components to this project; NE555 Timer IC, 2-Pin Terminal Block Connector (for power input) and two 0603 1k ohm resistors
When working on a design, precise calculations are key—but instead of crunching numbers manually, Copilot can help streamline the process. Whether you need to size a resistor, calculate power consumption, or verify signal integrity, you can use Copilot to gather equations and relevant data before running calculations.
Start by pulling in the necessary formulas and values using @file or @library, ensuring you have all the details upfront. Once you’ve gathered the required inputs, use the @calculator tool to perform the calculations accurately. Taking this structured approach will help you get the most reliable results from Copilot.
@file obtain the equation for sizing the inductor for @U2, along with the required parameter values needed for the calculation.
@calculator calculate the inductor size for U2 needed for my project (Vin = 5V, Vout = 3.3V, Iout = 1A)
@calculator calculate the required PCB trace width for the 12V power rail according to the IPC-2221 standard. The trace should handle a current of 3A with a maximum allowable temperature rise of 10°C. Assume a copper thickness of 1oz and an ambient temperature of 25°C.
@calculator calculate the required decoupling capacitance for @C2 and @C3 considering ±50mv noise/ripple range.
Focuses on early project development to establish a solid project foundation.
@copilot, use mermaid-formatted block diagrams to generate 2 well-detailed architecture design of this project for comparison. Make sure to use the technical and functional requirements information.
@copilot, I’m designing a custom voice-controlled speaker and I initially want it to have buttons, Bluetooth, Wi-Fi, and rechargeable battery. Help me brainstorm and develop a comprehensive product requirements document. Ask me one question at a time, waiting for my response before moving to the next question.
@copilot, validate the the suggested architecture in the block diagram matches the product requirements set for this project. Point out any missing blocks that would be needed to satisfy the requirements.
Brainstorm and optimize modular circuit blocks for faster hardware development.
@copilot, based on my requirements, help me figure out the best power architecture for this project. What should the power tree look like?
Involves choosing appropriate parts for implementation, recommending main and alternative components that meet design requirements.
@copilot, here's the block diagram of this design. In a table format, recommend at least 3 IC for each block highlighting the electrical characteristics of the IC and why you recommended it.
@copilot, list all components specified in the datasheet of U1 for building the typical application circuit. Present the information in a detailed table format with equations needed to size the components.
@copilot, outline the electrical characteristics of U4 as detailed in the datasheet. Then, suggest at least four drop-in replacement parts, presented in a table format with the columns
@copilot, query all components in the schematic that do not have an assigned manufacturer part number (MPN). Compile these components into a table format with the following details: Designator, Component Function, Electrical Properties, and Recommended MPN (Provide a list of recommended part numbers based on the component's properties, focusing on the most popular and widely available parts).
Focuses on optimizing component selection and management, including consolidating similar passive components and addressing part obsolescence to streamline the bill of materials and reduce costs.
@copilot, perform a BoM consolidation review to identify passive components (resistors, capacitors, and inductors) that have similar but different values (within ±50%) and the same package code. The goal is to simplify the BoM and reduce costs by replacing these components with a single value where possible, without affecting the circuit's functionality.
For each group of similar components, compare their electrical and mechanical characteristics, then identify a single value that can replace the others. Provide a detailed comparison table for each group, listing the designators, component values, package codes, and the proposed consolidated value, along with key specifications and any additional notes. Document the final proposed consolidated BoM in a table format.
@copilot, identify all components in the schematic that are either obsolete or not recommended for new designs (NRND). Compile these components into a table with the following details: Designator, Description/Function, Obsolete/NRND Status, Recommended Alternative Parts (Suggest at least 2 alternative components and their MPN that are current, widely available, and suitable replacements, based on the original component's specifications).
Involves precise calculations for sizing various components often using Python for accuracy and presenting results in detailed tables.
@copilot, from the datasheet of U1 obtain equations used to
Calculate these values using python and present the results in a clear and detailed table.
@copilot, use Python to calculate the load capacitors for Y1 using the information from its datasheet.
@copilot, use the datasheets of LED D5 and D2 to obtain electrical characteristics needed to calculate the appropriate current-limiting resistor value. Then use python to calculate the value and present it in a well detailed table forma.
Involves detailed examination of integrated components to ensure proper component selection and usage in the design.
@copilot, from the datasheet of U2 List the pin names, functions, and additional attributes for the IC. Include the following details for each pin in a table format: Pin Name, Function, Pin Type (e.g., power, ground, signal), Pin Direction (e.g., input, output, bidirectional, passive), Default State (e.g., high, low, floating), Voltage Level (if applicable), Additional Notes (e.g., pull-up/pull-down resistor, special considerations).
@copilot What are the absolute maximum ratings for U5? Identify any critical components that must be carefully selected to stay within these limits and present the results in a well detailed table format.
Utilizes Python to create visual representations of design data to assist in analysis and decision-making.
@copilot, use python to plot a bar graph showing the most expensive components in this design.
Provides thorough checks of specific circuit elements to verify correct calculations and implementation in the schematic and layout.
@copilot, list all ICs and the decoupling capacitors attached to each. Ensure to include all ICs present in the design, including digital ICs, power converters, LDOs, etc. For every IC, clearly state:
@copilot, review the design to ensure all current-limiting resistors for LEDs are correctly calculated for a current range of 1mA to 10mA. Follow these steps:
@copilot, determine the efficiency of U4 at various load conditions, considering that the input is a battery with a voltage range from 4.2V (fully charged) to 3.3V (low battery level). Identify which components in the circuit affect this efficiency and present that in a detailed table. Finally, use python to plot a graph showing the efficiency of U1 across the range of load conditions and input voltages.
Generates test plans and collaborative workflows, ensuring your hardware is manufactured error-free.
@copilot, create a detailed step-by-step plan table for this project to verify its functionality.
@copilot, develop an FMEA (Failure Mode and Effects Analysis) report in a table format that analyzes the systems schematic, each unique component specification, and operational parameters. It should identify critical failure modes, assess their impact, and recommend mitigation actions based on severity, occurrence probability, and detectability. Include columns such as: process step, potential failure mode, potential failure effect, S, O, D, RPN, Action Recommended, and any other you see fit.
Copilot can help get you started quickly by understanding the requirements and providing guidance.
@copilot here's a block diagram I've been working on. Can you suggest ICs I might use to implement this in Flux?
@copilot I'd like to build a smart curtain that opens or closes based on the amount of sunshine I want to enter my room. How would you approach designing this? Please ask me questions to help with the development.
@copilot I'm designing a PCB for a medical device that measures heart rate and temperature. Can you give me the list of components I will need?
@copilot I'd like to build geeky wristwatch with LED display. How would you approach building this? Please ask me questions to help me design this.
Copilot can connect complex parts for you, explore design options, and provide a bill of materials for a target project.
@copilot here's a plot of the charging profile of U2. What charging phase would it be in at 3.2V?
@copilot, how would I connect these parts to make the LED flash at 1kHz?
@copilot, how would I connect these two HDMI connectors as a pass through?
@copilot, how should I connect RP2040 and TFT LCD?
@copilot can you choose 4 digital pins on the ATMega328P-AU that I have here to use as GPIO given that I am already using some pins for reset, the external clock, UART, and I2C.
Copilot can understand datasheets and reference them in its responses. This means you get more accurate responses when asking Copilot questions about specific parts.
@copilot what's the max voltage I can supply to U2?
@copilot can U2 withstand intense operating temperatures even without a heatsink?
@copilot what is the maximum frequency I can reach without an external crystal on U6?
@copilot I'm a firmware engineer. How do I configure an interrupt on a pin for U4?
@copilot what are the clock requirements for U4?
Copilot answers questions about how to use Flux by referencing our documentation. So, instead of getting stuck and searching documentation, you can stay in the flow and get the help you need without leaving your project!
@copilot can you explain the different dimensions of this footprint diagram?
@copilot how do I know if a part has a simulation model?
@copilot how do I connect ground to these components?
@copilot I can't find part on the library what do I do?
@copilot how do I know my projects are safe and private?
@copilot what resistor do I need to limit the current on LED1 while being driven by U1?
@copilot can you help me debugging this circuit, and help me understand if there's any problems?
@copilot can you check all my components in my schematic and tell me if I am missing any manufacturer part number fields?
@copilot how would I decrease the distance between my ground fill and my vias?
Copilot can provide valuable recommendations to optimize your design based on constraints and specifications.
@copilot please review this block diagram and compare it to my project, is there anything I'm missing?
@copilot what components do I need to power a 30w speaker to this audio driver amplifier?
@copilot can you suggest a suitable ADC for microphone pickup going through an Arduino Uno?
@copilot can I use U1 to make a 20db gain op-amp?
@copilot I want to build a PCB that uses a solar panel to charge a single cell LiPo battery. I want to measure ambient pressure with a microcontroller and send that over WiFi. What are all the components I would need?
Copilot can offer tailored suggestions and analyze tradeoffs based on your project goals, constraints, and specifications.
@copilot can you suggest an alternative to C1 that meets the same specs but is more cost-effective?
@copilot are there any alternatives to U2 that have better availability?
Flux Copilot has a range of tools to help you through your design process. For the best results, use one tool at a time. This helps Copilot focus on a single task, making its responses more accurate and actionable.
Flux Copilot is here to make hardware design more straightforward and efficient. By following these prompts and tips, you can streamline your workflow, reduce errors, and tackle each step of your project with confidence. Feel free to share your results and favorite prompts in our Slack Community.
Happy designing!
At this point, your team has a block diagram. Still, your project is mostly abstract. The Component and Technology Selection phase is where things start to get tangible. With a detailed block diagram as the phases’ input, it's time to start selecting components and putting a real system together.
With Flux, your team can use AI to expedite everything in this phase, from component selection and design review to cost estimation and sourcing.
Let’s discuss how AI can take your team’s architectural ideas and help them select components and identify core technologies.
The first step in this phase is to start selecting components, and that’s one place where Copilot really shines. Copilot is guided by your company’s guidelines, including regulatory requirements, pricing, power consumption, operating conditions, and more. With these parameters defined in a Template, Copilot finds the best components that fit your specific project requirements.
Start by providing Copilot with your architecture as a block diagram and asking:
@copilot, here’s my system block diagram. What major components will be necessary to make it work?
Right off the bat, Copilot can provide clarity, insight, and direction to your project by identifying the major components and subsystems necessary for your project. Maybe your system needs an MCU and numerous sensors. Or maybe a single, highly integrated SoC can meet your needs. Copilot will provide options and specific component possibilities to help you make these decisions.
Copilot will also make sure that you have many options. To get a breadth of options and achieve greater design flexibility, just ask Copilot:
@copilot, please provide me multiple component options for each different block in my diagram
By analyzing vast databases of technical specifications and performance metrics, Copilot can help your team choose the most suitable components based on your unique needs for performance, cost, and supplier reliability.
If supply or cost becomes an issue, Copilot can help your team compare parts and evaluate potential alternatives. Just ask Copilot:
@copilot, could you please provide me with drop-in replacement alternates for U1?
Copilot can evaluate multiple parts and alternatives for the same component, comparing manufacturer availability so that you can guarantee your design will withstand the challenges of a volatile supply chain.
Copilot also aids the business side of things. With access to Flux’s native cost estimation tools that help project your BOM’s cost, Copilot can provide your team with a comprehensive understanding of the project’s financial aspects from the outset. With Flux’s real-time integration with manufacturer databases, your team can access real-time pricing and availability data to ensure that your components are under budget and easily sourced.
With Copilot’s help, at the end of the component selection phase, you should have yourself a high-level schematic diagram.
Once you have a schematic, it’s time to double-check your work. Flux Copilot can use your requirements to perform an initial review of the first schematic draft, identifying potential design inefficiencies, compatibility issues, and areas for optimization.
One aspect of this is component validation, where Copilot can help ensure that your components are interoperable, based on requirements like voltage range, communication interfaces, and clock speeds. For example, ask Copilot:
Copilot will then read through your parts datasheets, review their schematic interconnections, and provide you feedback on their interoperability.
Architectural validation is where Copilot can review the block diagram generated in the previous step and validate that the core components selected match the target use case. For example, you can ask Copilot:
@copilot, here's the block diagram I've created and here is my schematic. Do things match up?
Or, Copilot can help evaluate candidate parts to match the project’s requirements and standards, including your organization-specific standards. For example, if your project is operating under a tight power requirement, you could ask Copilot:
@copilot, does my schematic meet my power requirements?
Copilot will read datasheets and interpret your schematic to estimate the system’s power consumption. It can then offer suggestions to help lower the power consumption, if necessary.
Once the schematic has been reviewed and ironed out, your engineers and product team must work together to define the project’s path forward. From the engineering side, you’ll want to identify the PCB technology requirements to make such a system work.
While your team is still early on in the design process, this kind of foresight can help you create accurate and realistic timelines and budgets for your project. At this point, Copilot knows all of your project requirements and has context for all of your core components. With this knowledge, Copilot can help your team get a feel for the project’s necessary investment concerning development time, costs, and revisions. The engineering and product teams can be aligned on the project outlook and understand the steps necessary to bring your product to market.
For example, based on the design requirements and constraints, Flux Copilot can recommend the most suitable PCB technologies for your project. By taking into consideration factors like layer count, material, and manufacturing capabilities, Copilot can make sure that your team is working towards a manufacturable design from the very beginning. Ask Copilot a question like:
@copilot, given this schematic, roughly what’s the ideal stack up for my PCB design?
With Flux, enterprises can take their architectural ideas and use AI to transform those ideas into actionable items. With Copilot, your enterprise can generate schematics, perform AI design reviews, and even identify PCB technology, budgets, and timelines well in advance of any manufacturing.
Want to learn more about how Flux’s AI can help revolutionize hardware design? Sign up for Flux today.
With the latest release of Copilot it isn’t just smarter—it’s hands-on, placing components and applying bulk changes to your project instantly. But to get the most out of it, knowing how to craft the right prompt is key.
With Copilot, the brainstorming process is easy. Given your requirements, just prompt Copilot and it will dynamically generate and evaluate architectural variations, balancing technical specifications and regulatory requirements in real time.
This post will give you a deeper understanding of how Flux Copilot works, how large language models (LLMs) and agentic systems operate under the hood, and why grounding them in engineering context matters.
We're excited to unveil our Smart Polygon system in Flux! This powerful capability builds on top of our automatic copper fills to transform how you create and manage custom copper areas in your PCB designs.
We’ve been so amazed with the ways you’ve used Copilot to brainstorm, debug, and conduct part research that we’ve compiled some of our favorite prompts you can copy and paste, or modify for your own use!
We want to make this process as easy as possible for all Flux users. So, after hundreds of hours of testing and talking to dozens of real users, we’ve put together six prompting tips that will help you get the most out of Copilot. Read on to learn more!
Integrating AI into hardware development just became easier. Improve your research and planning phase with Flux Copilot—no need to change your existing tools.
Discover how CAD Librarians can leverage Flux’s key capabilities—AI Part Imports, Component Updates, Live Pricing, and JEP30 Export—each tailored to meet the specific demands of maintaining PCB libraries.
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Streamline component research with Flux Copilot. Copilot links to components for quick part research, offering multiple options tailored to your needs, and find part alternatives effortlessly without switching between tabs and platforms.
Design review is one of the most time-consuming and expensive parts of the hardware design process. Most engineers spend over 30% of their time performing design reviews. What if we could reduce that so that products could ship 30% faster and 30% cheaper?
Discover how Copilot transforms hardware design from concept to creation through an end-to-end example of designing a webcam, showcasing the power of AI hardware design at every step.
